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Abacus with wooden discs

Preview of the CNC template “Abacus with wooden discs”

Abacus with two to ten rows of ten discs on dowels, five of each row with an engraved mark for colouring. Two rows make a twenty frame, ten rows a hundred frame.

Size
334 × 168 mm, 6 mm thick
Material
Plywood
Difficulty
Intermediate
Milling time
approx. 24 min
Bits
V-bit 60°, End mill Ø 3.175 mm
Customise
Size, text and details adjustable with sliders

Free with an account · carve with Chrome or Edge · no installation

Build instructions

Materials and accessories

QtyPart
1Beech dowel rod 8 mm
1Wood glue (water-resistant D3)
1Wood paints or acrylic paints

Also: sandpaper (grit 120 and 240), a utility knife or fine saw and, for joints, a rubber mallet.

Carving and finishing

  1. Clamp the workpiece flat on the spoilboard or secure it with double-sided tape, and set the origin as shown in the carving assistant.
  2. Engrave the marks, mill the dowel, disc and mortise holes, then cut out base, side pieces and discs.
  3. Free the parts at the holding tabs with a utility knife or fine saw and sand the tab remains flush.
  4. Before gluing, dry-fit everything. If a joint is too tight, increase the clearance by 0.05 mm and carve the part again; if it wobbles, reduce it.

Assembly and final touches

  1. For each row cut an 8 mm dowel to the inside width plus twice the material thickness. Paint the marked discs red, the others white or blue.
  2. Glue one side piece into the base, insert the dowels, thread five marked and then five other discs onto each dowel and put on the second side piece.

How to carve this template

  1. OpenOpen the template in the app and adjust size and text if you like.
  2. CheckLook at it in 3D, check run time and warnings.
  3. Set upThe carve wizard guides you through material, clamping, bit and zero point.
  4. CarvePress start; the app drives your Grbl router directly over USB.