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Profiled sanding blocks

Preview of the CNC template “Profiled sanding blocks”

Four hardwood sanding blocks: flat, concave and convex with adjustable radius, and a 90° point for fillets and chamfers. The sandpaper is wrapped around the profile and held at the sides.

Size
266 × 174 mm, 20 mm thick
Material
Hardwood (beech, oak)
Difficulty
Beginner
Milling time
approx. 16 min
Bits
V-bit 60°, End mill Ø 6 mm
Customise
Size, text and details adjustable with sliders

Free with an account · carve with Chrome or Edge · no installation

Build instructions

Apart from the workpiece you need nothing else.

Carving and finishing

  1. Clamp the workpiece flat on the spoilboard or secure it with double-sided tape, and set the origin as shown in the carving assistant.
  2. Engrave radii and labels, mill the grip holes, then cut out the blocks with the 6 mm end mill (32 mm cutting length).
  3. Free the parts at the holding tabs with a utility knife or fine saw and sand the tab remains flush.
  4. Smooth the profile edges with fine sandpaper so no edges press through the paper.

Assembly and final touches

  1. Wrap a strip of sandpaper around the profile and hold it at the sides with your fingers, or fix it there with double-sided tape.

How to carve this template

  1. OpenOpen the template in the app and adjust size and text if you like.
  2. CheckLook at it in 3D, check run time and warnings.
  3. Set upThe carve wizard guides you through material, clamping, bit and zero point.
  4. CarvePress start; the app drives your Grbl router directly over USB.