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MOSFET switch for LED strips

Preview of the CNC template “MOSFET switch for LED strips”

A logic-level MOSFET (e.g. IRLZ44N) switches LED strips, fans or motors up to 12 V via PWM from a microcontroller. With gate resistor, pull-down and flyback diode; wide traces for the load.

Size
66 × 46 mm, 1.6 mm thick
Material
Circuit board (FR4)
Difficulty
Intermediate
Milling time
approx. 14 min
Bits
Engraving bit 30°, PCB drill Ø 0.8 mm, PCB drill Ø 1 mm, PCB drill Ø 1.3 mm, Corn cob router bit Ø 2 mm
Customise
Fixed template, freely editable once opened

Free with an account · carve with Chrome or Edge · no installation

Build instructions

Parts

QtyPartValueIn layout
1Resistor 0.25 W100 Ω
Colour bands: brown, black, brown, gold
R1
1Resistor 0.25 W10 kΩ
Colour bands: brown, black, orange, gold
R2
1Rectifier diode
The band on the case is the cathode and sits on the side of the line in the layout.
1N4007D1
1Logic-level MOSFET
Metal tab towards the mark in the layout; screw it down first, then solder.
IRLZ44NQ1
3Screw terminal 2-pin, 5.08 mm pitchX1, X2, X3

You also need: soldering iron (about 30 W, fine tip), 0.5 to 1 mm solder with flux, side cutters and a multimeter.

Assembly

  1. Mill the board: isolate the copper first, then drill, and finally mill out the holes and the outline. The order is shown in the Milling panel.
  2. Cut through the holding tabs, deburr the edges and rub the copper bright with a scouring pad. After that, do not touch the copper side with your fingers.
  3. Use a magnifier and a continuity tester to look for leftover copper between neighbouring traces; cut any bridges with a craft knife.
  4. Insert the parts from the side without copper and solder them on the copper side. Fit low parts first: resistors and diodes, then sockets and transistors, and finally capacitors, terminals and large parts.
  5. Before soldering, compare the polarity with the component layout: band of the diodes, flat side of the LEDs, minus stripe of the electrolytic capacitors, notch of the ICs.
  6. Solder each lead for about two seconds at around 330 °C: tip on pad and lead, feed solder until it flows all round. Then clip the leads just above the joint.
  7. Fit the MOSFET Q1 with the metal tab towards the mark. From about 3 A load current, screw it to a heat sink; the tab is connected to drain.
  8. Fit the flyback diode D1 with the band towards plus. For high currents, reinforce the load traces with solder.
  9. Visual check: no solder bridges, no dull, balled-up joints. Remove flux residue with isopropyl alcohol and an old toothbrush.

Test and power up

  1. Before switching on for the first time, check with the meter that there is no short between plus and minus of the supply. Power up the first time on a bench supply with current limiting if possible.
  2. Apply 12 V to X3 and connect the load (e.g. an LED strip) to X2 with plus to +.
  3. Connect the microcontroller's PWM pin to X1: at HIGH the strip lights fully, with PWM it can be dimmed. Without a signal, R2 keeps the MOSFET safely off.
  4. Finally protect the copper side against oxidation with solder lacquer or plastic spray.

How to carve this template

  1. OpenOpen the template in the app and adjust size and text if you like.
  2. CheckLook at it in 3D, check run time and warnings.
  3. Set upThe carve wizard guides you through material, clamping, bit and zero point.
  4. CarvePress start; the app drives your Grbl router directly over USB.